Corrosion: A Financial Burden Waiting to Happen

Replacing The Corroded Metal Plate

Corrosion is a natural process that affects objects composed of iron and other metals. When these objects come into direct contact with oxygen, an oxidation reaction occurs, leading to the formation of rust and degradation of the material.

Corrosion poses a significant challenge to industrial operations, resulting in substantial economic losses. According to a study by Bhaskaran et al. (2013) in India, the annual direct cost of addressing corrosion and wear in a pulp and paper mill was estimated at £20,000. Furthermore, a study by Kostic (2022) in the United States reported that the oil and gas industry sector incurs an annual expenditure of USD 1.052 billion on internal corrosion prevention measures. These findings illustrate the considerable financial burden that corrosion imposes on industrial businesses, necessitating substantial investments to mitigate its effects. That's a key consideration for industry players. Investing in protection upfront can be more cost-effective in the long run, while delaying investment can lead to costly repairs down the line.

While corrosion cannot be entirely eliminated, its effects can be mitigated and slowed down through various methods. One common approach used in industry to prevent and reduce corrosion rates is the application of a brick lining system. This protective system utilizes specialized bricks that are resistant to chemicals and high temperatures. Additionally, the system is equipped with a membrane layer that provides further protection against chemical loads, thereby enhancing its effectiveness in slowing down corrosion on surfaces, particularly those made of iron.

Which decision would you like to choose if you are the owner of the industry, investing in protection upfront or delaying investment and repairs down the line or maybe buy the new installation? Share your thoughts in the comment section.